Simulation And Analysis
Engineering-Driven Battery Simulation Services for Safer, Smarter Products
At FuelOut Technology, we offer comprehensive simulation and analysis services to support OEMs, startups, and energy solution providers in building high-performance, reliable lithium battery systems. Our digital-first approach minimizes prototyping cycles and accelerates your time-to-market with confidence and precision.
What We Offer: End-to-End Expertise
Cell & Pack Level Thermal Modeling
Cell & Component Incoming Quality Checks (IQC) ensure all materials meet required specifications before assembly, preventing defects, improving reliability, and maintaining overall battery pack performance and safety standards.
Mechanical Stress & Compression Analysis
Mechanical Stress & Compression Analysis ensures structural integrity of cells and packs by evaluating force distribution, minimizing deformation risks, and enhancing durability under real-world mechanical loads and assembly pressures.
CFD & Heat Dissipation Studies
CFD & Heat Dissipation Studies simulate airflow and thermal behavior to optimize cooling designs, improve heat management, and ensure battery safety, efficiency, and longevity under various operating conditions.
FEA-Based Design Optimization.
FEA-Based Design Optimization uses simulation to evaluate stresses, deformations, and vibrations, enabling refined, lightweight, and durable battery designs that meet safety, performance, and cost-efficiency goals.
Validation of Cooling Methods
Validation of Cooling Methods involves testing and verifying thermal management solutions to ensure effective heat dissipation, maintain optimal battery temperatures, and enhance safety, performance, and lifespan.
PFMEAs (Process Failure Mode & Effects Analysis)
Failure Analysis & Root Cause Investigation systematically identify defects, analyze their origins, and implement corrective actions to prevent recurrence, ensuring improved product reliability and continuous process improvement.
Our Step-by-Step Approach
We begin by understanding your specific battery application, performance goals, and design constraints to define simulation objectives.
01: Requirement Assessment
We begin by understanding your specific battery application, performance goals, and design constraints to define simulation objectives.
02: Data Collection
We gather relevant technical data, including battery chemistry, configuration, thermal properties, and usage patterns for precise modeling.
03: Model Development
Using advanced simulation software, we create detailed models at the cell, module, and pack levels—covering electrical, thermal, and mechanical aspects.
04: Simulation Execution
We run simulations under various real-world scenarios to evaluate performance, identify weak points, and predict lifecycle behavior.
05: Analysis & Optimization
Final checks include pack labeling, serial numbers, barcode tagging, enclosure sealing, and visual inspection for dust, scratches, or structural issues.
06: Validation & Reporting
For select batches or specific client requirements, we coordinate UN38.3 testing, BIS/IEC certification, IP rating for waterproofing, and drop, vibration, and fire safety tests.
