Assembly Line setup
Assembly Line Setup
At FuelOut Technology, we specialize in the complete setup and optimization of lithium battery assembly lines—tailored to your production scale, product type, and automation goals. Whether you’re building a manual pilot line or a fully automated high-throughput facility, we design systems that maximize quality, efficiency, and ROI
What We Offer: End-to-End Expertise
Line Layout Design
Our advanced simulation and modeling techniques have proven to increase prediction accuracy by 40%, aiding in better design decisions and outcomes.
Process Flow & Workstation Definition.
We optimize electrical, mechanical, and thermal designs, improving battery temperature control and longevity by 25%, ensuring superior performance and safety.
Equipment Selection & Specification
We optimize electrical, mechanical, and thermal designs, improving battery temperature control and longevity by 25%, ensuring superior performance and safety.
Jigs, Fixtures & Tooling Design
We design battery packs for performance and cost-efficiency through standardization, modularity, and ease of assembly, ensuring faster, error-free, scalable manufacturing.
SOPs, Work Instructions & Skill Matrix
Compliance with AIS, IEC, and UN standards is crucial; non-adherence can lead to penalties exceeding $1 million. We ensure your products meet required regulations.
Line Balancing & Throughput Optimization
Our functional validation services detect up to 90% of potential issues before market release, enhancing safety and performance through rigorous testing.
Our Step-by-Step Approach
At Fuelout Technology, we offer complete turnkey solutions for lithium battery assembly line setup – tailored to your product type (EV, ESS, telecom, solar, etc.), production capacity, and compliance standards. Our step-by-step approach ensures fast, efficient, and scalable factory setup.
01: Requirement Assessment & Planning
We start by understanding your product requirements, target production volume, cell chemistry (LFP, NMC, etc.), and space availability.
02: Plant Layout & Infrastructure Design
We design a detailed factory layout including zones for cell storage, welding, BMS installation, testing, packing, and safe material flow.
03: Machine Selection & Procurement
We select and supply the right machines – including cell sorters, ultrasonic/spot/laser welders, BMS testers, charging-discharging systems, and safety test equipment.
04: Installation & Commissioning
All machines are installed and commissioned by our experts. Calibration and dry runs are performed to ensure production readiness.
05:Automation & Quality Control Integration
We integrate semi-automatic or fully automatic systems, conveyors, barcode scanning, and QC checkpoints to ensure efficient and error-free production.
06: Workforce Training & SOPs
Your staff is trained in machine operations, safety protocols, BMS programming, and quality control processes. We provide SOPs, manuals, and maintenance guidelines.
07: Trial Production & Optimization
We conduct trial runs to test line efficiency, identify defects, and optimize processes before scaling up for mass production.
08: After-Sales Support & AMC
We offer long-term support through AMC (Annual Maintenance Contract), spare parts supply, software updates, and troubleshooting assistance.
